Low grade silicon, also commonly known in industrial metallurgy as silicon slag, refers to the by-product of silicon metal or ferrosilicon production. Despite having lower purity levels (typically 30%–60% Si), it retains sufficient active silicon content to be effectively used in steelmaking, casting, and ferroalloy processes.
Rather than being discarded, silicon slag is collected, sorted, and processed into usable particle sizes, making it an ideal low-cost substitute for traditional silicon-based deoxidizers like ferrosilicon (FeSi).
Element | Content Range | Role |
---|---|---|
Si | 30% – 60% | Active silicon for deoxidation |
C | 0.2% – 1.5% | Residual carbon, sometimes beneficial in carburization |
Fe | ≤ 5.0% | From ferrosilicon remnant |
Al | ≤ 3.0% | Varies, may affect slag formation |
Ca | ≤ 1.5% | May assist desulfurization |
S, P | ≤ 0.05% | Typically controlled |
Custom grades available to meet your steelmaking or casting requirements.
Silicon slag is widely used as a deoxidizer in the production of carbon steel and alloy steel. It helps to remove oxygen from molten steel, improving fluidity and reducing impurities.
Why choose silicon slag over ferrosilicon?
In grey iron or malleable iron casting, silicon slag contributes to:
It can be used alone or blended with ferrosilicon depending on specific metallurgy requirements.
In silicon manganese or ferrochrome smelting, low-grade silicon is used to:
Compared with ferrosilicon (FeSi 75 or 72), silicon slag can cut raw material costs by 20–40%, especially in non-critical or secondary steel grades.
Even with lower silicon content, it maintains sufficient metallurgical activity for deoxidation, especially in converter and ladle operations.
Silicon slag represents a responsible approach to waste recycling and resource optimization in the silicon industry. Its use supports circular economy goals.
As a by-product, supply is consistent and available in large volumes, especially from China-based producers.
Size Range | Recommended Use |
---|---|
0–3 mm | Cored wire filling, powder blending |
3–10 mm | Ladle deoxidation addition |
10–50 mm | Furnace charging material |
Custom Sizing | Available on request |